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Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization

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Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization

Brand Name : Gofun

Model Number : GFM-APL, GFM-PPL

Certification : CE/ISO9001

Place of Origin : Shanghai, China

MOQ : 1 set

Price : Negotiable

Payment Terms : T/T,Western Union,L/C

Supply Ability : 20 sets per year

Delivery Time : 45~90 days

Packaging Details : International standard package for shipping

Warranty : 1 Year

After-sales service provided : Engineers available to service machinery overseas

Voltage : 220/380/440V, according to customers

Type : Turnkey processing line

Material : Food standard SUS 304, 316, accourding to customer

Capacity : 20T/day ~ 1500T/day, according to customers

Application : Apple, pear

Product name : Apple/pear juice processing line

End products : NFC juice, cloudy juice, clear juice, concentrate juice, beverage

Special process : HPP (high pressure processing), UHP (ultra-high pressure processing)

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Apple sauce Juice Concentrate Pasteurization Line
Processes 20 Tons Per Day with 35% Energy Reduction
Core Equipment System and Technical Points
Advanced apple deep processing line featuring intelligent sorting, efficient juice extraction, and precise temperature control systems.
Pretreatment Equipment
  • Visual Sorting Machine: High-precision camera identifies mold spots as small as 0.1 mm²
  • Ultrasonic Cleaning Pool: Works with vibrating screen for thorough decontamination
  • Adaptive Peeling Machine: Food-grade stainless steel blades achieve ≥98% peeling rate
Core Processing Equipment
  • Spiral Juicer: 5-10 tons/hour processing capacity
  • Microwave Drying Machine: 3-5x faster than traditional methods with ±1°C precision
  • UHT Sterilization System: 135°C instant sterilization preserves vitamin C
Auxiliary Systems
  • Fermentation Equipment: Intelligent temperature and humidity control
  • Vacuum Sugar Dipping: 40% improved sugar absorption rates
  • Packaging Solutions: Nitrogen preservation technology extends shelf life
About Shanghai Gofun Machinery
Specializing in fruit and vegetable processing machinery with extensive project experience, Gofun combines European mechanical design with innovative processing techniques. Our solutions support capacities from 10 to 1,500 tons daily, with proven success in China and international markets including Africa, Europe, and North America.
Apple Production Line Specifications
Parameter Specification
Processing Capacity 500kg/hr to 25 tons/hr (customizable)
Raw Material Fresh apples
End Products Pulp, puree, juice, jam, dried apples
Final Product Brix 10-12%
Packaging Options Aseptic bags, aluminum cans, pouches, bottles, jars, cartons
Machine Material Food-grade SUS304/SUS316 stainless steel
Key Processing Stages
1. Discharge Platform
Designed for efficient unloading of fresh apples with integrated pre-washing system using water transport.
2. Elevator System
Transports fresh apples from exterior to interior processing areas.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
3. Washing System
Multi-stage cleaning with optional ultrasonic and ozone enhancement for thorough decontamination.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
4. Sorting Station
Manual quality inspection to remove defective fruits after washing.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
5. Crushing System
Advanced crusher technology for fine grinding of apples and other fruits/vegetables.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
6. Pre-Heating
Temperature-controlled heating (45-85°C) to optimize juice yield and product quality.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
7. Juice Extraction
High-efficiency belt press technology achieving >70% juice yield with energy-saving automation.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
9. Sterilization Process
Ultra-high temperature (115°C) treatment for 30 seconds with immediate cooling to preserve nutrients.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
10. Aseptic Filling
Closed-loop sterile environment with vapor protection and automated control systems.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
11. Storage & Blending
Final product storage or preparation for further processing into sauces and other products.
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization
Turnkey Apple Processing Line with 20 Tons Daily Capacity 35% Energy Reduction and UHT Sterilization

Product Tags:

20 ton apple processing line

      

UHT sterilization apple processing

      

energy efficient apple processing line

      
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